Description

Thermal Bonded Non-Woven Double Dot Fusing Interlining (DD – 120)

Ultimate Heavy-Duty Fusible Interlining – The Modern Buckram Alternative

Sadiq Interlinings proudly introduces the DD-120, our ultimate heavy-duty thermal bonded non-woven double dot fusing interlining engineered for the most extreme applications requiring maximum industrial-grade rigidity and permanent structural support. Manufactured in our ISO 9000-certified facility in Gujranwala, Pakistan, this 120 GSM ultimate heavy-duty fusible interlining represents the pinnacle of modern interlining technology – offering buckram-level stiffness with the advantages of fusible application, washability, and superior durability.

Product Specifications:

• Article Number: DD-120
• GSM (Weight): 120 grams per square meter
• Width Options: 40″, 60″, 80″ (customizable)
• Composition: 100% Polyester thermal bonded non-woven
• Coating: Advanced ultimate heavy-duty double dot PA/PE coating technology
• Type: Fusible/Heat-activated
• Color: White/Black/Gray
• Grade: Industrial/Ultimate Heavy-duty/Maximum Industrial Rigidity
• Performance Level: Professional/Industrial
• Comparable to: Traditional buckram with modern advantages

Revolutionary Buckram-Alternative Technology:

The DD-120 features our most advanced double dot coating system, providing 45% superior adhesion and ultimate rigidity that rivals traditional buckram. This ultimate heavy-duty thermal bonding process ensures:

• Buckram-Level Stiffness: Matches traditional buckram rigidity with modern fusible advantages
• Maximum Bond Strength: Industrial-military grade adhesion for extreme applications
• Ultimate Rigidity: Provides maximum stiffness and permanent self-supporting structure
• Exceptional Shape Retention: Maintains rigid, defined form permanently through extreme conditions
• Enhanced Stability: Prevents any fabric distortion, collapse, or deformation under maximum stress
• Extreme Weather & Use Resistance: Maintains performance under harshest industrial conditions
• Professional Industrial Structure: Delivers ultra-crisp, maximum-rigid finish for demanding applications
• Long-lasting Performance: Engineered for products requiring decades of service life
• Maximum Support: Creates completely self-supporting industrial structures
• Dimensional Stability: Zero shrinkage, warping, or deformation over lifetime
• Industrial Durability: Withstands commercial laundering, dry cleaning, and extreme treatment
• Washable Advantage: Unlike traditional buckram, DD-120 is fully washable without stiffness loss

Ideal Applications:

The DD-120’s ultimate heavy weight (120 GSM) makes it the superior choice for industrial, ceremonial, and specialized maximum-stiffness applications:

• Ceremonial Military Caps: Dress caps, officer peaks, parade uniforms, honor guard headwear
• Hat Making & Millinery: Hat brims, crowns, structured headwear, fashion hats
• Military Ceremonial Uniforms: Dress collars, epaulettes, badge backing, insignia reinforcement
• Industrial Safety Caps: Hard hat liners, safety helmet reinforcement, protective headwear
• Traditional Hat Brims: Western hats, fedoras, sun hats, traditional headwear
• Premium Leather Bags: Ultra-structured luxury handbags, executive cases, designer accessories
• Industrial Leather Goods: Heavy-duty tool bags, equipment cases, military gear
• Military Accessories: Badge backing, collar reinforcement, ceremonial components
• Premium Shoe Components: Industrial toe caps, rigid heel counters, safety footwear
• Religious Headwear: Traditional caps, ceremonial headwear, cultural attire
• Collar Stands: Supreme-stiff business and ceremonial collars
• Industrial Book Binding: Museum-quality albums, archival portfolios, premium binding
• Rigid Upholstery: Industrial furniture, commercial seating, decorative panels
• Professional Displays: Architectural models, museum exhibits, professional presentations
• Theatrical & Film Costumes: Period hats, historical uniforms, film production
• Ceremonial Religious Garments: Clerical collars, traditional ceremonial attire
• Premium Luggage Frames: Structured bag frames, rigid reinforcement panels
• Automotive Components: Premium headliners, sun visors, luxury interior trim
• Signage & Displays: Fabric-covered rigid signs, exhibition panels
• Craft & DIY Projects: Professional-grade rigid crafts, architectural models

Fusing Specifications:

• Temperature: 160-165°C
• Pressure: 3.5-4.0 kg/cm²
• Time: 18-20 seconds
• Cooling Time: 120-180 minutes recommended (extended for ultimate stability and permanent rigidity)

Technical Advantages:

✓ Ultimate Heavy-Duty Weight Class: 120 GSM provides buckram-level industrial structure ✓ Enhanced Ultimate-Rigidity: Maximum stiffness for applications requiring complete self-supporting structure ✓ Versatile Compatibility: Excellent performance with leather, canvas, heavy denim, wool, felt, and industrial fabrics ✓ Professional Industrial Finish: Delivers ultimate-rigid, structured appearance for demanding applications ✓ Commercial Military Grade: Meets the demands of military, ceremonial, industrial, and specialized manufacturing ✓ Superior Wash Resistance: Maintains bond integrity through multiple commercial and industrial cleaning cycles ✓ Washable Unlike Buckram: Can be laundered without losing stiffness – major advantage over traditional buckram ✓ Multi-Purpose Excellence: Suitable for military, ceremonial, industrial, millinery, leather goods, and specialized applications ✓ Permanent Self-Supporting: Creates structures that maintain shape indefinitely without external support ✓ Extreme Durability: Resistant to wear, tear, moisture, and environmental degradation ✓ Modern Manufacturing: Fusible application faster and more efficient than sewing buckram

Why Choose Sadiq Interlinings DD-120?

✓ ISO 9000 Certified Quality: Manufactured under strictest international quality standards ✓ Oeko-Tex Compliant: Safe for skin contact, environmentally responsible production ✓ Ultimate Performance: Highest stiffness and industrial rigidity in our entire product line ✓ Buckram Alternative: Modern solution with traditional stiffness plus modern advantages ✓ Reliable Supply Chain: Consistent availability for military, ceremonial, and industrial production needs ✓ Expert Manufacturing: Over 25 years of specialized interlining expertise ✓ Custom Solutions: Tailored specifications for unique military, ceremonial, and industrial applications ✓ Competitive Pricing: Best value for ultimate heavy-duty, buckram-alternative interlining ✓ Technical Support: Expert guidance for specialized, industrial, ceremonial, and complex applications ✓ Industry Leader: Trusted by Pakistan’s military suppliers, milliners, top manufacturers, and exporters ✓ Quality Assurance: 100% inspection and rigorous testing before shipment

Comprehensive Performance Comparison Chart:

Environmental Commitment: Despite its ultimate heavy-duty industrial nature, the DD-120 utilizes our eco-friendly thermal bonding process that minimizes chemical usage. Unlike traditional buckram which often uses harmful sizing chemicals, DD-120 is produced with environmental responsibility without compromising on strength, rigidity, and superior industrial quality.

Engineered for Millinery, Military & Industrial Manufacturing: Specifically developed for Pakistan’s hat makers, military suppliers, ceremonial uniform manufacturers, and specialized production facilities, our DD-120 double dot fusing interlining provides the ultimate combination of structure, durability, and rigidity required for buckram-level applications with modern manufacturing advantages.

Quality Assurance:

Every roll of DD-120 undergoes the most comprehensive quality control protocol:

• Maximum bond strength testing with military-grade standards
• Ultimate-rigidity and stiffness measurement under industrial conditions
• Industrial wash and dry-clean resistance verification (multiple cycles)
• Uniform dot distribution analysis under microscope with digital mapping
• Zero shrinkage resistance evaluation under extreme conditions
• Color and texture consistency checks across entire production batch
• Width and GSM precision measurement (±0.5% tolerance)
• Temperature tolerance testing across extreme ranges (-20°C to +80°C)
• Long-term stability and aging assessment (accelerated 5-year testing)
• Dimensional stability testing under maximum stress conditions
• Performance testing under extreme environmental conditions
• Buckram comparison testing for stiffness equivalency

Bulk Orders & Industrial Solutions:

We serve military suppliers, milliners, hat manufacturers, ceremonial uniform producers, leather goods makers, and specialized businesses across Pakistan and internationally:

• Flexible MOQ: Accommodating both small-scale artisan milliners and large-scale industrial production
• Custom Specifications: Width, GSM, coating density, and special military/ceremonial/industrial requirements available
• Fast Production: Efficient manufacturing and priority delivery schedules for urgent military orders
• Volume Discounts: Competitive pricing for bulk, repeat, contract, and government orders
• Export Ready: Worldwide shipping with complete documentation, military compliance, and support
• Technical Support: Expert consultation on fusing parameters and specialized industrial/ceremonial applications
• Sample Development: Free samples for quality testing, approval, military specs, ceremonial requirements, and production trials
• Application Training: Comprehensive guidance on optimal fusing techniques for industrial and millinery use
• R&D Support: Custom product development for unique military, ceremonial, and industrial applications
• Quality Certification: Certificates of conformity, military compliance, and comprehensive test reports available
• Government Contracts: Experience with military and government procurement processes

Trusted by Industry Leaders: For over two decades, Sadiq Interlinings has been the preferred supplier for Pakistan’s leading garment manufacturers, military suppliers, hat makers, leather goods producers, cap manufacturers, and exporters, including Charcoal, Edenrobe, Uniworth, Sapphire, and Junaid Jamshed. Our DD-120 is specifically chosen by manufacturers producing military ceremonial uniforms, traditional hats, industrial products, and specialized applications for both domestic military/ceremonial use and international export markets.

Application Guide:

Hat Brims & Millinery: DD-120 provides the traditional buckram stiffness required for classic hat making while offering the modern advantage of fusible application. Perfect for creating shaped brims that maintain form permanently.

Ceremonial Military Caps: Use DD-120 to meet military specifications for ceremonial dress caps requiring maximum rigidity and professional appearance for honor guard and parade uniforms.

Ultimate-Stiff Collars: Apply DD-120 to achieve the supreme-stiff collar stand required for military ceremonial uniforms, clerical collars, and formal wear where ultimate industrial stiffness is essential.

Premium Structured Bags: Perfect for creating ultra-structured luxury handbags, executive briefcases, and industrial leather products that maintain rigid shape without any external support or framework.

Fusing Tips for DD-120:

• Pre-heat press thoroughly to maximum operating temperature (allow 20-30 minutes warm-up)
• Use maximum pressure settings (3.5-4.0 kg/cm²) for optimal adhesion and industrial bonding
• Allow extended cooling time (2-3 hours minimum) for ultimate stability and permanent rigidity
• Always test on material samples from actual production batch before full production
• Ensure consistent temperature across entire press surface with calibrated equipment (±2°C tolerance)
• For leather applications, use premium high-quality protective Teflon sheets to prevent shine and surface damage
• Consider using lower temperature (160°C) and longer time (35-40 seconds) for heat-sensitive materials
• For curved applications (like hat brims), use specialized industrial curved presses with proper fixtures
• Allow products to cool completely before handling, shaping, trimming, or packaging
• Use cooling fixtures and forms for critical applications requiring exact shape retention
• For buckram-replacement applications, extend cooling time to ensure maximum rigidity development

Special Considerations for Different Materials:

Hat Making & Millinery:

• Use specialized hat-making equipment for curved brims
• Allow extended cooling time (4+ hours) for permanent shape retention
• Consider using hat blocks during cooling for precise shape formation
• Test on various fabric weights to determine optimal fusing parameters
• Steam-shape after cooling if adjustments needed

Leather:

• Test temperature settings on scrap leather samples from same batch and tannery
• Use premium Teflon or silicone protective sheets to protect leather surface
• Allow longer cooling time (240+ minutes) for leather applications
• Consider pre-conditioning leather before fusing for best industrial results
• Monitor leather surface temperature continuously to prevent damage
• Use lower pressure for soft leathers, higher for firm leathers

Ceremonial Military Applications:

• Follow military specifications for exact stiffness and shape requirements
• Use specialized military-grade cap peak presses for optimal curve formation
• Ensure even pressure distribution across curved surfaces
• Allow complete cooling (3-4 hours) before removing from press
• Store finished products flat in climate-controlled environment to maintain military-spec shape
• Document all fusing parameters for military quality assurance

Ultimate Rigid Collars:

• Fuse in stages if dealing with very thick fabrics
• Use extended press time (35-40 seconds) for maximum adhesion
• Allow cooling under industrial weight press for flat, ultra-crisp finish
• Consider double-fusing for extreme ceremonial stiffness requirements
• Use collar forms during cooling for precise shape

Storage & Handling:

• Store in climate-controlled environment (18-22°C / 64-72°F, 40-60% RH)
• Keep away from direct sunlight, moisture, heat sources, and contamination
• Handle rolls carefully to prevent coating damage or contamination
• Use within 12 months of manufacture for optimal performance
• Store horizontally to maintain flatness and prevent warping
• Keep in original packaging until ready to use
• Rotate stock using FIFO (First In, First Out) method
• Inspect regularly for any quality degradation
• Protect from dust and foreign particles in storage area

Get Your Sample Today:

Experience the superior strength and ultimate-maximum rigidity of DD-120 ultimate heavy-duty double dot fusing interlining – the modern buckram alternative. Contact our sales team for:

• Free sample swatches for testing and production approval (including military/ceremonial spec testing)
• Comprehensive technical data sheets and detailed specifications
• Ultimate heavy-duty fusing parameter guidelines for industrial and millinery applications
• MOQ and volume pricing information with contract and government order options
• Custom specification consultation for unique military/ceremonial/industrial requirements
• Application support and comprehensive technical training (on-site available for large orders)
• Military cap, hat making, and industrial leather goods application guidance
• Production troubleshooting and optimization support
• Quality certifications, military compliance documentation, and test reports
• Buckram comparison samples and technical analysis

Technical Support Services:

• On-site fusing parameter optimization and training
• Production process consultation, audits, and improvement recommendations
• Quality control guidance and implementation
• Application-specific industrial and millinery training
• Troubleshooting support and problem resolution
• Military specification compliance verification
• Buckram replacement consultation and conversion support
• Hat making technique guidance

Industries We Serve:

• Hat Making & Millinery
• Ceremonial Uniform Production
• Cap & Headwear Manufacturing
• Premium Leather Goods
• Industrial Workwear & Safety Equipment
• Ceremonial & Religious Garments
• Automotive Interior Components
• Professional Upholstery
• Museum & Conservation
• Film & Theatrical Costume Production

Contact Information: 📍 Address: Behind Sui Gas Transmission Office, Sheikhupura Road, Gujranwala, Pakistan 📞 Phone 1: +92-055-4443767 📞 Phone 2: +92-055-4442337 ✉️ Email: info@sadiqinterlining.com 🌐 Website: www.sadiqinterlining.com

Business Hours: Monday – Saturday: 9:00 AM – 6:00 PM (PKT)

International Inquiries Welcome | Export Orders Our Specialty | ISO 9000 Certified Quality