Description

Thermal Bonded Non-Woven Double Dot Fusing Interlining (DD – 110)

Supreme Heavy-Duty Fusible Interlining for Maximum Industrial-Grade Rigidity

Sadiq Interlinings presents the DD-110, our supreme ultra heavy-duty thermal bonded non-woven double dot fusing interlining engineered for the most demanding applications requiring maximum industrial-grade rigidity and permanent self-supporting structure. Manufactured in our ISO 9000-certified facility in Gujranwala, Pakistan, this 110 GSM supreme heavy-duty fusible interlining represents the apex of structural reinforcement technology for specialized industrial manufacturing across military products, premium accessories, and high-performance applications.

Product Specifications:

• Article Number: DD-110
• GSM (Weight): 110 grams per square meter
• Width Options: 40″, 60″, 80″ (customizable)
• Composition: 100% Polyester thermal bonded non-woven
• Coating: Advanced supreme heavy-duty double dot PA/PE coating technology
• Type: Fusible/Heat-activated
• Color: White/Black/Gray
• Grade: Industrial/Supreme Heavy-duty/Maximum Industrial Rigidity
• Performance Level: Professional/Military/Industrial

Supreme Structure Double Dot Technology: The DD-110 features our most advanced and densest double dot coating system in the entire product range, providing 40% superior adhesion and supreme rigidity compared to standard interlinings. This supreme heavy-duty thermal bonding process ensures:

• Maximum Bond Strength: Industrial-military grade adhesion engineered for the most extreme applications
• Supreme Rigidity: Provides ultimate stiffness and permanent self-supporting structure
• Exceptional Shape Retention: Maintains rigid, defined form permanently through extreme use
• Enhanced Stability: Prevents any fabric distortion, collapse, or deformation under stress
• Extreme Weather & Use Resistance: Maintains performance under harsh conditions and industrial use
• Professional Industrial Structure: Delivers ultra-crisp, maximum-rigid finish for demanding applications
• Long-lasting Performance: Engineered for products requiring maximum lifespan and durability
• Maximum Support: Ideal for applications requiring complete self-supporting industrial structure
• Dimensional Stability: Zero shrinkage, warping, or deformation over extended time
• Industrial Durability: Withstands commercial laundering, dry cleaning, and harsh treatment

Ideal Applications:

The DD-110’s supreme heavy weight (110 GSM) makes it the ultimate choice for industrial and specialized maximum-stiffness applications:

• Military Cap Peaks: Army caps, officer caps, ceremonial military headwear
• Industrial Caps: Safety helmets liners, work caps, uniform caps
• Hard Collars: Military uniforms, ceremonial dress, traditional formal wear
• Premium Leather Bags: High-end structured handbags, executive briefcases, luxury accessories
• Industrial Leather Goods: Tool bags, equipment cases, professional portfolios
• Military Accessories: Badge backing, insignia reinforcement, uniform components
• Premium Shoe Components: Toe caps, heel counters, structured footwear parts
• Cap Crown Reinforcement: Structured cap bodies and industrial headwear
• Collar Bands: Extra-stiff business shirts requiring maximum crispness
• Industrial Book Binding: Heavy-duty albums, professional portfolios, premium binding
• Rigid Upholstery: Industrial cushions, commercial furniture, decorative panels
• Professional Craft Projects: Ultra-rigid architectural models, professional displays
• Industrial Products: Protective equipment, technical textiles, safety components
• Theatrical & Film Costumes: Period costumes requiring historical accuracy and durability
• Ceremonial Uniforms: Military dress, religious ceremonial wear, formal attire
• Religious Headwear: Traditional caps, ceremonial headwear requiring rigidity
• Premium Luggage Components: Structured bag frames, reinforcement panels
• Automotive Interior Components: Headliners, sun visors, structured trim
• Signage & Display: Fabric-covered signs, rigid display panels

Fusing Specifications:

• Temperature: 160-165°C
• Pressure: 3.5-4.0 kg/cm²
• Time: 18-20 seconds
• Cooling Time: 120-180 minutes recommended (extended for supreme stability and permanent rigidity)

Technical Advantages:

✓ Supreme Heavy-Duty Weight Class: 110 GSM provides maximum industrial structure ✓ Industrial Military-Grade Strength: Engineered for commercial, military, and specialized manufacturing ✓ Enhanced Supreme-Rigidity: Maximum stiffness for applications requiring complete self-supporting structure ✓ Versatile Compatibility: Excellent performance with leather, canvas, heavy denim, thick wool, synthetic materials, and industrial fabrics ✓ Professional Industrial Finish: Delivers supreme-rigid, structured appearance for demanding products ✓ Commercial Military Grade: Meets the demands of military, industrial, and specialized manufacturing ✓ Superior Wash Resistance: Maintains bond integrity through multiple commercial and industrial cleaning cycles ✓ Multi-Purpose Excellence: Suitable for military, industrial, leather goods, accessories, and specialized applications ✓ Permanent Self-Supporting: Creates structures that maintain shape indefinitely without external support ✓ Extreme Durability: Resistant to wear, tear, and environmental degradation

Why Choose Sadiq Interlinings DD-110?

✓ ISO 9000 Certified Quality: Manufactured under strictest international quality standards ✓ Oeko-Tex Compliant: Safe for skin contact, environmentally responsible production ✓ Supreme Performance: Highest stiffness and industrial rigidity in our entire product line ✓ Reliable Supply Chain: Consistent availability for military and industrial production needs ✓ Expert Manufacturing: Over 25 years of specialized interlining expertise ✓ Custom Solutions: Tailored specifications for unique industrial applications ✓ Competitive Pricing: Best value for supreme heavy-duty, maximum-rigidity interlining ✓ Technical Support: Expert guidance for specialized, industrial, and complex applications ✓ Industry Leader: Trusted by Pakistan’s military suppliers, top manufacturers, and exporters ✓ Quality Assurance: 100% inspection and testing before shipment

Environmental Commitment: Despite its supreme heavy-duty industrial nature, the DD-110 utilizes our eco-friendly thermal bonding process that minimizes chemical usage. We’re committed to sustainable manufacturing without compromising on strength, rigidity, and superior industrial quality.

Engineered for Industrial & Military Manufacturing: Specifically developed for Pakistan’s defense suppliers, industrial manufacturers, and specialized production facilities, our DD-110 double dot fusing interlining provides the ultimate combination of structure, durability, and rigidity required for military-grade products and industrial applications demanding supreme stiffness.

Quality Assurance: Every roll of DD-110 undergoes the most comprehensive quality control protocol in our facility:

• Maximum bond strength testing with military-grade standards
• Supreme-rigidity and stiffness measurement under industrial conditions
• Industrial wash and dry-clean resistance verification
• Uniform dot distribution analysis under microscope with digital mapping
• Zero shrinkage resistance evaluation under extreme conditions
• Color and texture consistency checks across entire production batch
• Width and GSM precision measurement (±1% tolerance)
• Temperature tolerance testing across extreme ranges
• Long-term stability and aging assessment (accelerated testing)
• Dimensional stability testing under stress conditions
• Performance testing under extreme environmental conditions

Bulk Orders & Industrial Solutions:

We serve military suppliers, cap manufacturers, leather goods producers, industrial manufacturers, and specialized businesses across Pakistan and internationally:

• Flexible MOQ: Accommodating both small-scale specialized orders and large-scale industrial production
• Custom Specifications: Width, GSM, coating density, and special military/industrial requirements available
• Fast Production: Efficient manufacturing and priority delivery schedules
• Volume Discounts: Competitive pricing for bulk, repeat, and contract orders
• Export Ready: Worldwide shipping with complete documentation, military compliance, and support
• Technical Support: Expert consultation on fusing parameters and specialized industrial applications
• Sample Development: Free samples for quality testing, approval, military specs, and production trials
• Application Training: Comprehensive guidance on optimal fusing techniques for industrial use
• R&D Support: Custom product development for unique military and industrial applications
• Quality Certification: Certificates of conformity and test reports available

Trusted by Industry Leaders: For over two decades, Sadiq Interlinings has been the preferred supplier for Pakistan’s leading garment manufacturers, military suppliers, leather goods producers, cap manufacturers, and exporters, including Charcoal, Edenrobe, Uniworth, Sapphire, and Junaid Jamshed. Our DD-110 is specifically chosen by manufacturers producing military caps, industrial products, and specialized applications for both domestic military use and international export markets.

Application Guide:

Military Cap Peaks: DD-110 is the preferred choice for military and ceremonial cap peaks requiring maximum rigidity and permanent shape retention that meets military specifications.

Industrial Caps: Apply DD-110 to create safety and work caps that maintain rigid structure through extreme industrial use and repeated laundering.

Supreme-Stiff Collars: Use DD-110 to achieve the traditional, supreme-stiff collar stand required for military uniforms, ceremonial dress, and formal wear where maximum industrial stiffness is essential.

Premium Leather Goods: Perfect for creating ultra-structured luxury handbags, executive briefcases, and industrial leather products that maintain rigid shape without any external support or framework.

Fusing Tips for DD-110:

• Pre-heat press thoroughly to maximum operating temperature (allow 15-20 minutes warm-up)
• Use maximum pressure settings for optimal adhesion and industrial bonding
• Allow extended cooling time (2-3 hours) for supreme stability and permanent rigidity
• Always test on material samples before full production
• Ensure consistent temperature across entire press surface with calibrated equipment
• For leather applications, use high-quality protective Teflon sheets to prevent shine and surface damage
• Consider using lower temperature (155°C) and longer time (30-35 seconds) for heat-sensitive materials
• For curved applications (like cap peaks), use specialized industrial curved presses
• Allow products to cool completely before handling, shaping, or packaging
• Use cooling fixtures for critical applications requiring exact shape retention

Special Considerations for Different Materials:

Leather:

• Test temperature settings on scrap leather samples from same batch
• Use premium Teflon or silicone protective sheets to protect leather surface
• Allow longer cooling time (180+ minutes) for leather applications
• Consider pre-conditioning leather before fusing for best industrial results
• Monitor leather surface temperature to prevent damage

Military Cap Making:

• Use specialized military-grade cap peak presses for optimal curve formation
• Ensure even pressure distribution across curved surfaces
• Allow complete cooling (2-3 hours) before removing from press
• Store finished peaks flat in controlled environment to maintain military-spec shape
• Follow military specifications for exact curve and stiffness requirements

Supreme Rigid Collars:

• Fuse in stages if dealing with very thick fabrics
• Use extended press time (30-35 seconds) for maximum adhesion
• Allow cooling under industrial weight press for flat, ultra-crisp finish
• Consider double-fusing for extreme stiffness requirements

Storage & Handling:

• Store in climate-controlled environment (18-22°C / 64-72°F, 40-60% RH)
• Keep away from direct sunlight, moisture, and heat sources
• Handle rolls carefully to prevent coating damage or contamination
• Use within 12 months of manufacture for optimal performance
• Store horizontally to maintain flatness and prevent warping
• Keep in original packaging until ready to use
• Rotate stock using FIFO (First In, First Out) method
• Inspect regularly for any quality degradation

Get Your Sample Today: Experience the superior strength and supreme-maximum rigidity of DD-110 supreme heavy-duty double dot fusing interlining. Contact our sales team for:

• Free sample swatches for testing and production approval (including military spec testing)
• Comprehensive technical data sheets and detailed specifications
• Supreme heavy-duty fusing parameter guidelines for industrial applications
• MOQ and volume pricing information with contract options
• Custom specification consultation for unique military/industrial requirements
• Application support and comprehensive technical training (on-site available)
• Military cap and industrial leather goods application guidance
• Production troubleshooting and optimization support
• Quality certifications and test reports
• Military compliance documentation

Technical Support Services:

• On-site fusing parameter optimization and training
• Production process consultation and audits
• Quality control guidance and implementation
• Application-specific industrial training
• Troubleshooting support and problem resolution
• Military specification compliance verification

Industries We Serve:

• Military & Defense Suppliers
• Cap & Headwear Manufacturing
• Premium Leather Goods
• Industrial Workwear
• Ceremonial Uniform Production
• Automotive Interior Components
• Professional Upholstery
• Industrial Safety Equipment

Contact Information: 📍 Address: Behind Sui Gas Transmission Office, Sheikhupura Road, Gujranwala, Pakistan 📞 Phone 1: +92-055-4443767 📞 Phone 2: +92-055-4442337 ✉️ Email: info@sadiqinterlining.com 🌐 Website: www.sadiqinterlining.com

Business Hours: Monday – Saturday: 9:00 AM – 6:00 PM (PKT)

International Inquiries Welcome | Export Orders Our Specialty | ISO 9000 Certified Quality | Industrial Applications Expert