Description

Thermal Bonded Non-Woven Double Dot Fusing Interlining (DD – 100)

Premium Ultra Heavy-Duty Fusible Interlining for Maximum Rigidity & Self-Supporting Structure

Sadiq Interlinings proudly presents the DD-100, our flagship ultra heavy-duty thermal bonded non-woven double dot fusing interlining engineered for applications demanding maximum rigidity and self-supporting structure. Manufactured in our ISO 9000-certified facility in Gujranwala, Pakistan, this 100 GSM ultra heavy-duty fusible interlining represents the ultimate in structural reinforcement technology for specialized manufacturing across garments, leather goods, accessories, and industrial applications.

Product Specifications:

• Article Number: DD-100
• GSM (Weight): 100 grams per square meter
• Width Options: 40″, 60″, 80″ (customizable)
• Composition: 100% Polyester thermal bonded non-woven
• Coating: Advanced ultra heavy-duty double dot PA/PE coating technology
• Type: Fusible/Heat-activated
• Color: White/Black/Gray
• Grade: Industrial/Ultra Heavy-duty/Maximum Rigidity

Ultimate Structure Double Dot Technology: The DD-100 features our most advanced and densest double dot coating system available, providing 35% superior adhesion and maximum rigidity compared to standard interlinings. This ultra heavy-duty thermal bonding process ensures:

• Maximum Bond Strength: Industrial-grade adhesion engineered for the most demanding specialized applications
• Ultra Rigidity: Provides ultimate stiffness and self-supporting structure
• Exceptional Shape Retention: Maintains rigid, defined form indefinitely through extensive use
• Enhanced Stability: Prevents any fabric distortion, collapse, or deformation
• Weather & Use Resistance: Maintains performance under extreme conditions and heavy use
• Professional Structure: Delivers ultra-crisp, maximum-rigid finish for premium applications
• Long-lasting Performance: Engineered for products requiring extended lifespan and durability
• Maximum Support: Ideal for applications requiring complete self-supporting structure
• Dimensional Stability: No shrinkage or warping over time

Ideal Applications:

The DD-100’s ultra heavy weight (100 GSM) makes it the ultimate choice for specialized, maximum-stiffness applications:

• Cap Visors & Peaks: Baseball caps, military caps, sports caps, and all headwear
• Hard Collars: Traditional formal shirts, ceremonial uniforms, and cultural attire
• Leather Bags: Structured handbags, briefcases, clutches, and fashion accessories
• Leather Wallets: High-quality wallets requiring structure and durability
• Leather Belts: Belt reinforcement and structured leather goods
• Shoe Components: Toe caps, heel counters, and structured shoe parts
• Cap Crowns: Structured cap bodies and reinforcement
• Collar Bands: Extra-stiff business shirts and formal collars
• Book Binding: Fabric-covered books, albums, and premium binding
• Upholstery: Decorative pillows, cushions, and rigid home décor
• Craft Projects: Ultra-rigid fabric crafts and professional DIY
• Industrial Products: Protective equipment, technical textiles, and safety gear
• Theatrical Costumes: Period costumes requiring historical stiffness
• Military Uniforms: Ceremonial caps, collars, badges, and formal wear
• Religious Garments: Traditional headwear, caps, and ceremonial attire
• Luggage Components: Structured bag parts and reinforcement
• Automotive Interiors: Headliners and structured components

Fusing Specifications:

• Temperature: 160-165°C
• Pressure: 4.5-4.0 kg/cm²
• Time: 18-20 seconds
• Cooling Time: 90-120 minutes recommended (extended for maximum stability and rigidity)

Technical Advantages:

✓ Ultra Heavy-Duty Weight Class: 100 GSM provides maximum structure for the most demanding applications ✓ Industrial Maximum Strength: Engineered for commercial, industrial, and specialized manufacturing ✓ Enhanced Ultra-Rigidity: Maximum stiffness for applications requiring complete self-supporting structure ✓ Versatile Compatibility: Excellent performance with leather, canvas, heavy denim, thick wool, synthetic materials, and rigid fabrics ✓ Professional Finish: Delivers ultra-rigid, structured appearance for premium products ✓ Commercial Grade: Meets the demands of specialized manufacturing and production ✓ Superior Wash Resistance: Maintains bond integrity through multiple cleaning cycles ✓ Multi-Purpose Excellence: Suitable for garment, leather goods, accessories, and industrial applications ✓ Self-Supporting: Creates structures that maintain shape without external support

Why Choose Sadiq Interlinings DD-100?

✓ ISO 9000 Certified Quality: Manufactured under strictest international quality standards ✓ Oeko-Tex Compliant: Safe for skin contact, environmentally responsible production ✓ Maximum Performance: Highest stiffness and rigidity in our entire product line ✓ Reliable Supply Chain: Consistent availability for specialized production needs ✓ Expert Manufacturing: Over 25 years of specialized interlining expertise ✓ Custom Solutions: Tailored specifications for unique applications ✓ Competitive Pricing: Best value for ultra heavy-duty, maximum-rigidity interlining ✓ Technical Support: Expert guidance for specialized and complex applications ✓ Industry Leader: Trusted by Pakistan’s top manufacturers and exporters

Comprehensive Performance Comparison Chart:

Environmental Commitment: Despite its ultra heavy-duty nature, the DD-100 utilizes our eco-friendly thermal bonding process that minimizes chemical usage. We’re committed to sustainable manufacturing without compromising on strength, rigidity, and superior quality.

Engineered for Specialized Manufacturing: Specifically developed for Pakistan’s growing cap manufacturing, leather goods industry, and specialized garment sectors, our DD-100 double dot fusing interlining provides the ultimate combination of structure, durability, and rigidity required for premium products and specialized applications demanding maximum stiffness.

Quality Assurance: Every roll of DD-100 undergoes the most rigorous quality control in our facility:

• Maximum bond strength testing with industrial standards
• Ultra-rigidity and stiffness measurement
• Industrial wash and dry-clean resistance verification
• Uniform dot distribution analysis under microscope
• Zero shrinkage resistance evaluation
• Color and texture consistency checks
• Width and GSM precision measurement (±2% tolerance)
• Temperature tolerance testing across ranges
• Long-term stability and aging assessment
• Dimensional stability testing

Bulk Orders & Specialized Solutions:

We serve cap manufacturers, leather goods producers, garment makers, craft suppliers, and industrial textile businesses across Pakistan and internationally:

• Flexible MOQ: Accommodating both small-scale artisans and large-scale manufacturers
• Custom Specifications: Width, GSM, coating density, and special requirements available
• Fast Production: Efficient manufacturing and delivery schedules
• Volume Discounts: Competitive pricing for bulk and repeat orders
• Export Ready: Worldwide shipping with complete documentation and support
• Technical Support: Expert consultation on fusing parameters and specialized applications
• Sample Development: Free samples for quality testing, approval, and production trials
• Application Training: Comprehensive guidance on optimal fusing techniques
• R&D Support: Custom product development for unique applications

Trusted by Industry Leaders: For over two decades, Sadiq Interlinings has been the preferred supplier for Pakistan’s leading garment manufacturers, leather goods producers, cap manufacturers, and exporters, including Charcoal, Edenrobe, Uniworth, Sapphire, and Junaid Jamshed. Our DD-100 is specifically chosen by manufacturers producing premium caps, leather goods, and specialized products for both domestic and international markets.

Application Guide:

Cap Visors & Peaks: DD-100 is the industry standard for creating perfectly curved, rigid cap visors that maintain shape permanently. Use with proper heat and pressure for optimal results.

Ultra-Stiff Collars: Apply DD-100 to achieve the traditional, extra-stiff collar stand required for formal wear, ceremonial uniforms, and cultural attire where maximum stiffness is essential.

Leather Bags & Wallets: Perfect for creating ultra-structured handbags, briefcases, and wallets that maintain rigid shape without any external support or framework.

Shoe Manufacturing: Ideal for toe caps and heel counters requiring maximum structure and durability in footwear production.

Fusing Tips for DD-100:

• Pre-heat press thoroughly to maximum operating temperature before use
• Use maximum pressure settings for optimal adhesion and bonding
• Allow extended cooling time for maximum stability and rigidity
• Always test on material samples before full production
• Ensure consistent temperature across entire press surface
• For leather applications, use protective Teflon sheets to prevent shine and surface damage
• Consider using lower temperature and longer time for heat-sensitive materials
• For curved applications (like cap visors), use specialized curved presses
• Allow products to cool completely before handling or shaping

Special Considerations for Different Materials:

Leather:

• Test temperature settings on scrap leather samples first
• Use Teflon or silicone protective sheets to protect leather surface
• Allow longer cooling time (120+ minutes) for leather applications
• Consider pre-conditioning leather before fusing for best results

Cap Making:

• Use specialized cap visor presses for optimal curve formation
• Ensure even pressure distribution across curved surfaces
• Allow complete cooling before removing from press
• Store finished visors flat to maintain shape

Rigid Collars:

• Fuse in stages if dealing with very thick fabrics
• Use extended press time for maximum adhesion
• Allow cooling under weight for flat, crisp finish

Storage & Handling:

• Store in cool, dry environment (15-25°C, 59-77°F)
• Keep away from direct sunlight and moisture
• Handle rolls carefully to prevent coating damage
• Use within 12 months of manufacture for optimal performance
• Store horizontally to maintain flatness and prevent warping
• Keep in original packaging until ready to use

Get Your Sample Today: Experience the superior strength and ultra-maximum rigidity of DD-100 ultra heavy-duty double dot fusing interlining. Contact our sales team for:

• Free sample swatches for testing and production approval
• Comprehensive technical data sheets and specifications
• Ultra heavy-duty fusing parameter guidelines
• MOQ and volume pricing information
• Custom specification consultation for unique requirements
• Application support and comprehensive technical training
• Leather goods and cap making application guidance
• Production troubleshooting and optimization support

Technical Support Services:

• On-site fusing parameter optimization
• Production process consultation
• Quality control guidance
• Application-specific training
• Troubleshooting support

Contact Information: 📍 Address: Behind Sui Gas Transmission Office, Sheikhupura Road, Gujranwala, Pakistan 📞 Phone 1: +92-055-4443767 📞 Phone 2: +92-055-4442337 ✉️ Email: info@sadiqinterlining.com 🌐 Website: www.sadiqinterlining.com

Business Hours: Monday – Saturday: 9:00 AM – 6:00 PM (PKT)

International Inquiries Welcome | Export Orders Our Specialty | ISO 9000 Certified Quality | Leather Industry Specialists | Cap Manufacturing Experts